Numerical Analysis

Study of calculation equation of TBM disc cutter optimal spacing

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  • 1. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha, Hunan 410083, China; 2. School of Mechanical and Electrical Engineering, Central South University, Changsha, Hunan 410083, China; 3. Light Alloy Institute, Central South University, Changsha, Hunan 410083, China; 4. School of Mechanical Engineering, Xiangtan University, Xiangtan, Hunan 411105, China

Received date: 2015-01-23

  Online published: 2018-06-09

Supported by

This work was supported by the National Program on Key Basic Research Project of China (2013CB035401), the National Natural Science Foundation of China (51274252) and the National High Technology Research and Development Program of China (2012AA041801).

Abstract

Based on tensile and shear failure mechanisms of rock breakage, a synthetic failure hypothesis has been proposed. With the establishment of the non-collaborative and collaborative cutting volume model, a theoretical model is deduced for the specific energy of tunnel boring machine (TBM) cutters working in the collaborative cutting mode. The relationship between the crack length and penetration is established by a discrete element model (DEM). A theoretical formula of optimal cutter spacing is then derived by the fitting method. Additionally, indentation experiments are conducted the cement simulation material as cutting objects using the TBM rotary cutting test platform. The relationship between the hob penetration and the crack length of the rock is obtained, and then the simulation results are verified by experimental results. The broken-rock volume is counted through 12 cutting experiments with different penetrations and spacings between cutters. Then the specific energy consumption fitting curve is obtained, which verifies the conclusion of optimal cutting spacing equation. The research results show that the characteristics of rock properties and the structure of the hob are comprehensively considered in the optimal cutter-spacing calculation formula of the full-face rock TBM, which potentially has wide applications. When the cutting spacing is greater than the collaborative spacing, the shear failure mechanism plays a dominant role in rock-breaking process. However, when the cutting spacing is less than the twice lateral crack length, the tensile failure mechanism has more significant effects on rock breakage. As the penetration increases, the optimal spacing increases while the optimal S/P decreases.

Cite this article

TAN Qing , YI Nian-en , XIA Yi-min , ZHU Yi , ZHANG Xu-hui , LING Nai-kuang , . Study of calculation equation of TBM disc cutter optimal spacing[J]. Rock and Soil Mechanics, 2016 , 37(3) : 883 -892 . DOI: 10.16285/j.rsm.2016.03.034

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